Write a detailed note on Manufacturing Process types and Service process types in process design

Following are the 4 types of manufacturing processes

Machining

Tools used for machining are immobile power-driven units used to form or shape solid materials, specifically metals. The forming is done by removing extra materials from a work-piece. Machine tools make up the foundation of advanced industry and are utilized either indirectly or directly in the manufacturing of tool parts.

They are categorized under three main categories:

Traditional Chip-making tools.

Presses.

Modern machine tools.

Traditional chip-making tools form the work-piece by trimming away the unwanted part accessible as chips. Presses implement a several shaping processes, which includes shearing, pressing, or elongating. Non-traditional machine tools implement light, electric powered, chemical, and sonic power; superheated gas; and high-energy compound beams to form the exotic supplies and materials that have been created to meet the requirements of modern technology.

Joining

Every joining approach has particular design needs, while certain joint needs may propose a particular joining approach. Design for assembly, and fastener selection apply their own specifications.

Bolting is a standard fastening method, for instance, but welding may cut down the weight of assemblies. Naturally, joints intended for the two approaches would differ tremendously

Forming

Metal forming is the approach of creating the metallic components by deforming the metal but not by removing, cutting, shredding or breaking any part. Bending, spinning, drawing, and stretching are a few important metal forming process in manufacturing. The metal press such as die and punching tools are implemented for this manufacturing process.

Advantages: – Same equipment can be utilized for manufacturing various components by simply changing the dies.

Disadvantages: – High apparatus and tooling expenses. – Heat treatment must be applied afterwards.

Casting

Casting is a manufacturing process in which a solid is dissolved into a liquid, heated to appropriate temperature (sometimes processed to change its chemical formula), and is then added into a mold or cavity. Thus, in just one step, complex or simple shapes can be crafted from any kind of metal that has the capability to be melted. The end product can have practically any arrangement the designer wants.

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